Green Vikalp
HomeProjectsTechnologySolutionsServicesAbout UsBlogs
Get Free Site Assessment

Services

Biogas Plant Installation & Sustainable Waste Solutions

Green Vikalp delivers comprehensive biogas plant execution, O&M, waste management and organic fertilizer production with a focus on performance, compliance, and measurable financial returns.

Industrial biogas plant installation

What we offer

Complete services for biogas plant lifecycle success

Biogas Plant Installation

Biogas Plant Installation

End-to-end biogas plant setup designed for industrial, commercial, and residential waste streams.

  • Site assessment & feedstock audit
  • Custom engineering and civil execution
  • Plant commissioning with safety and performance validation
Operation & Maintenance

Operation & Maintenance

Regular plant care, performance optimization, and emergency support to keep systems running reliably.

  • Routine biological and mechanical checks
  • Methane recovery and gas purity monitoring
  • Remote analytics and rapid service response
Organic Fertilizer Production

Organic Fertilizer Production

Turn waste digestate into high-value organic fertilizer for agriculture and landscaping.

  • High-nutrient composting and curing
  • Pathogen control and odour-safe handling
  • Bulk packaging and value-add product support

Waste Management Solutions

Integrated handling of food, agriculture, industrial and municipal organics for cleaner, safer site operations.

Business & Investment Consulting

Financial modeling, subsidy strategy, and project financing support for renewable energy projects.

CBG Technology

Advanced purification and compression systems to convert raw biogas into high-quality fuel-grade CBG.

Why choose Green Vikalp

Trusted execution for plant performance, compliance, and ROI

We blend engineering, process science, and operational support so your plant delivers clean energy, organic fertilizer, and project certainty from day one.

Renewable Fuel Production

Convert organic waste into clean energy and transport-grade Bio-CNG for long-term savings.

Reduced Waste Costs

Lower disposal expenses and reduce greenhouse gas emissions with sustainable processing.

High Reliability

Our systems are built for durable operation and designed for minimal downtime.

Project support

End-to-end guidance at every stage

From feasibility and DPR preparation to installation, subsidy alignment, and ongoing operations, our team stays engaged to secure measurable outcomes.

  • Free site audit for fit-for-purpose plant design
  • Government subsidy and compliance support
  • Turnkey execution from civil work to commissioning

Project estimate

CBG plant size recommendations

3 TPD

₹16 Cr

Ideal for small farms and hospitality waste streams

6 TPD

₹30 Cr

Balanced capacity for medium industry and agriculture

12 TPD

₹58 Cr

Higher volume systems for large complexes and clusters

Upgradable

Custom

Modular design allows phased expansion with low disruption

Contact us

Start your biogas plant project with a technical feasibility review

Speak with our team to assess feedstock, project economics, site requirements, and available support for a CBG or biogas plant in your region.

Reach us

Phone
+91 92201 60390
+91 8796999596
Email
info@greenvikalpllp.com
Follow Green Vikalp on LinkedIn, Instagram, Facebook, and YouTube via the site footer below.
Biogas plant operators inspecting a new facility

CBG project knowledge base

Clear answers before you invest, build, or expand

Practical guidance on plant fit, commercial returns, organic manure, and turnkey EPC delivery.

18

Practical answers

03

Focused topics

Discuss your project

Topic 01

Project fundamentals

Start with feedstock, plant fit, timelines, incentives, and day-to-day operation.

What is a biogas plant and how does it work?

A biogas plant converts organic waste into methane-rich gas through anaerobic digestion. Green Vikalp designs plants that process food, agricultural, and industrial waste, then recover energy, fertilizer, and process water from the same system.

Which waste materials can be used for biogas and CBG production?

Common feedstocks include cattle dung, agricultural residues, food waste, distillery spent wash, and press mud. These materials can be blended to support stable digestion and improve methane yield.

Can biogas be upgraded to Bio-CNG for vehicles and industrial use?

Yes. Purification and compression systems can upgrade raw biogas into high-purity CBG for transport fuel, industrial burners, or other gas-quality energy applications.

How long does it take to install a biogas plant?

A typical project takes 6 to 9 months from site assessment through commissioning. The final schedule depends on plant capacity, site readiness, statutory approvals, civil work, and equipment delivery.

What subsidies and financial incentives may be available?

Biogas and CBG projects in India may qualify for central and state support, subject to current scheme rules and approval. Green Vikalp helps prepare eligibility documents and align the project scope with the applicable framework.

What maintenance is required after installation?

Routine work includes monitoring digester biology, checking pumps and valves, cleaning filters, calibrating gas-upgrading equipment, and completing preventive maintenance. Consistent O&M reduces downtime and protects gas output.

How much organic fertilizer can the plant generate?

Fertilizer output depends on feedstock volume, composition, and the selected digestate process. The recovered digestate can be refined for on-site use or sale, creating value alongside CBG production.

Is a biogas plant suitable for my industry or farm?

Suitability depends on the consistency of your waste supply, energy needs, available land, utilities, and project economics. Farms, food processors, distilleries, hotels, municipalities, and industrial sites with steady organic waste are common candidates.

Topic 02

Commercial returns

Understand CBG offtake, manure products, profitability, and pre-investment decisions.

Can Green Vikalp help market CBG?

Green Vikalp can guide clients on industrial demand, applicable government-supported initiatives, gas-quality requirements, storage, and potential offtake strategies. Commercial arrangements vary by project, so each route is evaluated against the plant's location and output.

Can I generate revenue from organic manure?

Yes. Digestate can be processed into marketable organic manure, adding a second revenue stream to CBG sales. Good separation, treatment, storage, and quality control improve product acceptance and overall project economics.

What is Fermented Organic Manure (FOM)?

FOM is the nutrient-rich solid fraction left after anaerobic digestion and digestate processing. It contains organic matter and nutrients that can improve soil health when processed and used in line with applicable quality requirements.

What is Liquid Fermented Organic Manure (LFOM)?

LFOM is the liquid fraction recovered from processed digestate. It contains dissolved nutrients and can be used as a bio-fertilizer where local agronomic practices and quality requirements permit.

How profitable is a CBG project?

Profitability depends on feedstock security, plant capacity, gas yield, operating efficiency, capital cost, maintenance, financing, and revenue from CBG and manure. A technical and financial feasibility study is needed before relying on any return estimate.

Does Green Vikalp provide consultancy before investment?

Yes. Pre-investment consultancy covers feedstock availability, site conditions, expected gas output, utilities, capital and operating costs, market opportunities, implementation strategy, and key project risks.

Topic 03

EPC delivery

See how the project is managed from customized engineering through final commissioning.

Does Green Vikalp provide project management services?

Yes. The project team coordinates engineering, procurement, construction, vendors, schedules, budgets, quality inspections, and commissioning. Clients retain one point of contact throughout the EPC lifecycle.

Can Green Vikalp customize plant designs?

Yes. Equipment selection, digester sizing, utilities, automation, layouts, and expansion provisions are tailored to the feedstock, site, production target, and commercial priorities rather than copied from a standard plant design.

What project documentation is provided?

Typical deliverables include process flow diagrams, P&IDs, equipment datasheets, layouts, operating and maintenance manuals, inspection reports, commissioning records, calibration certificates, warranties, and as-built drawings.

Will Green Vikalp assist during commissioning?

Yes. Engineers support equipment checks, calibration, process start-up, biological stabilization, gas-quality verification, performance testing, and operator training until the plant meets the agreed commissioning parameters.