Green Vikalp
HomeProjectsSolutionsServicesAbout UsBlogs
Get Free Site Assessment
Turn Waste Into Clean Energy & Organic Manure

Convert Organic WasteInto RenewableGas

Green Vikalp delivers turnkey CBG and biogas plants that convert agricultural, industrial and municipal organic waste into clean fuel, premium fertilizer and predictable operational returns.

3 TPD

Sugar mills & farm-based CBG systems

6 TPD

Distillery and food hub capacity

12 TPD

Large industrial and municipal installations

₹75/kg

Model CBG sale price

22-31%

Projected ROI

95%+

CBG purity after upgradation

Biogas Plant SolutionsBio-CNG Plant UpgradationOrganic Waste ValorizationRenewable Fuel InfrastructureSustainable Organic Manure OutputBiogas Plant SolutionsBio-CNG Plant UpgradationOrganic Waste ValorizationRenewable Fuel InfrastructureSustainable Organic Manure Output
01

Renewable Energy

CBG, electricity and heat from organic waste

Convert sugar press mud, distillery effluent, crop residues and food waste into low-carbon fuel.

02

High Profitability

Strong cashflows and ROI

3/6/12 TPD models achieve 22–31% ROI and a 2.9–4.5 year payback at ₹75/kg CBG.

03

Government Subsidy

MNRE support available

Eligible for central-government CBG capacity subsidy, subject to MNRE approval and scheme conditions.

04

Low Carbon Footprint

Circular waste-to-energy value chain

Reduce methane emissions, lower fossil fuel imports and create nutrient-rich organic manure.

Performance Snapshot

Plant economics, yield and operational assumptions

Multi-capacity CBG plants with practical revenue metrics, payback timelines and financing assumptions aligned to the MNRE support framework.

3 TPD

Installed Capacity

Annual Revenue

₹7.43 Cr

EBITDA

₹2.67 Cr

ROI22.2%
Payback4.5 Years

6 TPD

Installed Capacity

Annual Revenue

₹14.85 Cr

EBITDA

₹5.35 Cr

ROI25.6%
Payback4.0 Years

12 TPD

Installed Capacity

Annual Revenue

₹29.7 Cr

EBITDA

₹11.58 Cr

ROI31.3%
Payback2.9 Years

Operational assumptions

These estimates assume stable feedstock supply, modern CBG upgradation and MNRE-aligned project financing.

  • CBG sale price: ₹75/kg (including GST)
  • Operating days: 350 days/year
  • Bank loan: 70% of project cost
  • Interest rate: 10% p.a.

Suitable raw materials

Proven waste streams for high-yield biogas digestion and premium CBG production.

Press Mud

Sugar industry slurry and filter press residue.

Distillery Spent Wash

High-strength effluent for concentrated digestion.

Cow Dung

Reliable animal waste feedstock for stable biomethanation.

Napier Grass / Maize Silage

High-energy fibrous crop residues with good biogas yield.

Poultry Litter

Nutrient-dense poultry waste for enhanced organic manure.

Food Waste

Municipal and industrial organics for optimized CBG conversion.

Yield capacity (indicative)

FeedstockBiogas YieldCBG Mud Yield
Napier Grass180-220 m3/Ton55-70 Kg CBG/Ton
Maize Silage220-300 m3/Ton75-95 Kg CBG/Ton
Press Mud90-120 m3/Ton35-45 Kg CBG/Ton
Cow Dung50-70 m3/Ton18-25 Kg CBG/Ton
Poultry Litter120-180 m3/Ton45-60 Kg CBG/Ton
Food Waste250-450 m3/Ton90-120 Kg CBG/Ton
Distillery Spent WashAs per CODAs per COD

Raw material requirement (TPD)

Practical feedstock estimates for 3, 6 and 12 TPD plants

CapacityNapier GrassMaize SilagePress MudCow DungPoultry LitterFood Waste
3 TPD45-5032-4070-80120-15055-6522-28
6 TPD75-8555-65120-135200-25090-10535-45
12 TPD180-205130-155290-320480-600215-25585-110

Central Government Subsidy

MNRE subsidy support for CBG plant deployment

Designed around the MNRE incentive framework, our project models show significant capital support per installed TPD.

Subsidy schedule

CapacityProject CostSubsidy
3 TPD₹15.5 Cr₹2.5 Cr
6 TPD₹29 Cr₹5 Cr
12 TPD₹55 Cr₹10 Cr

Subsidy values are indicative and subject to MNRE scheme guidelines and approvals.

Project support and plant features

Company scope of work

  • Feasibility Study & DPR
  • Engineering & Design
  • Supply, Erection & Commissioning
  • 1 Year Operations & Maintenance
  • Performance Guarantees
  • Training of Plant Staff
  • After Sales Support

Plant features

  • High CBG purity >95%
  • Advanced upgradation system
  • Fully automated operation
  • Low energy consumption
  • Environmentally friendly process
  • Modular and scalable design
  • High reliability and safety
Modern industrial biogas plant during golden hour

What does Greenvikalp do?

We are a leading sustainable infrastructure company specializing in the design, construction, and operation of advanced anaerobic digestion plants. Our mission is to bridge the gap between waste management and renewable energy generation.

  • Documents & Requirements ManagementWe compile DPRs, technical drawings, and subsidy paperwork so your application moves fast.
  • All Permissions from Your SideOur team coordinates with authorities and clears statutory approvals on your behalf.
  • Bank FinanceWe assist with project appraisal, lender presentations, and term-loan documentation.
  • Long-Term Material Arrangement (5 Years)Secure feedstock tie-ups and logistics planning for stable plant operations.
  • Organic Manure BuybackWe monetize digestate through certified organic manure offtake agreements.
  • 100% Guaranteed CNG OfftakeAssured purchase of produced CNG through tie-ups with fuel marketers and industries.

The Circular Loop: Waste to Wealth

Our proprietary process ensures zero waste and maximum ROI

Organic Waste

Food, agricultural & municipal waste collection

Anaerobic Digestion

Proprietary bacterial decomposition

Bio-CNG & Heat

Clean fuel for transport and industrial power

Organic Manure

Returning nutrients to the soil for agriculture

Our Ecosystem of Solutions

Technological precision across the entire value chain.

CBG Potential Estimator

Quickly model indicative Bio-CNG output before a detailed feedstock, methane, and commercial feasibility audit.

100

tons/day

7500m3

Raw Biogas/Day

3.0T

CBG/Day

2.5T

Organic Manure/Day

Formula used: 75m3 raw biogas per ton/day, 55% methane, and 0.72kg CBG per m3 methane, plus 0.025T organic manure per ton/day. Final CBG output depends on feedstock, moisture, methane recovery, gas purification losses, and operating conditions.

Industrial Biogas & CBG

Large-scale Compressed Bio-Gas (CBG) plants engineered for maximum methane yield and grid-grade purity.

Retrofitting

Upgrading legacy biogas plants with modern membrane purification technology.

Learn more

Project Management (O&M)

We don't just build; we operate. Our 24/7 monitoring and maintenance teams ensure 98% plant uptime and consistent revenue streams.

24/7

Remote Monitoring

98%

Uptime Promise

Projects

CBG Plants Delivered & In Progress

Completed Project

Buland Bio Gas

BulandSher, UP

Buland Bio Gas is a fully commissioned CBG plant engineered for durable, high-yield organic waste conversion. The facility is designed to process local agricultural residues, cattle dung, and food waste into purified compressed bio-gas and organic fertilizer, while supporting regional sustainability goals.

Why Buland Bio Gas stands out

  • Turnkey CBG plant execution with civil, electrical, and plant engineering completed.
  • Integrated methane upgradation for compressed bio-gas suitable for transport fuel and industrial use.
  • Fully managed organic fertilizer recovery from digestate, delivering circular revenue.
  • Commissioned for local community waste processing and reliable energy output.

Plant capacity

3 TPD

Fuel output

CBG for transport & industrial energy

Status

Commissioned

Offering

O&M + Fertilizer recovery

Upcoming Projects

Regional CBG Rollout

Muzaffarnagar

6 TPD CBG plant

In progress

Planned for the sugarcane belt, this plant will use press mud, crop residue, and local organic waste to support clean fuel production near industrial and farming clusters.

Amroha

6 TPD CBG plant

In progress

Designed for Amroha's agriculture and dairy-linked waste streams, the facility will convert local biomass into CBG while creating dependable organic fertilizer output.

Baghpat

6 TPD CBG plant

In progress

This NCR-adjacent project targets cattle dung, farm residue, and market waste, helping Baghpat add decentralized clean energy capacity close to demand centers.

Yadgir

6 TPD CBG plant

In progress

Located in Karnataka's agrarian corridor, the Yadgir rollout will process regional crop residue and organic waste into CBG for local fuel and fertilizer markets.

Bijnor

3 TPD CBG plant

In progress

Bijnor's sugar and farming ecosystem makes it suitable for a compact CBG plant using press mud, cattle dung, and agricultural residue from nearby collection points.

Bulandshahr

3 TPD CBG plant

In progress

This project builds on Bulandshahr's strong dairy and farming base, converting locally available organic waste into clean gas and soil-focused organic manure.

Aligarh

3 TPD CBG plant

In progress

Planned for Aligarh's mixed industrial and agricultural catchment, the unit will handle food, farm, and biomass waste for reliable small-scale CBG production.

Agra

3 TPD CBG plant

In progress

Agra's hospitality, food processing, and peri-urban farm waste streams can feed this compact CBG plant, reducing landfill pressure while generating clean energy.

Agriculture 4.0

Premium Organic Manure from Waste-to-Energy Conversion

Our organic manure output is calibrated for long-term soil health, steady nutrient release and reduced reliance on synthetic chemicals.

Pathogen Free

Thermophilic digestion ensures safe, stable fertilizer.

Nutrient Dense

Balanced NPK and organic matter for sustained crop growth.

Low Odor

Refined slurry treatment minimizing operational nuisances.

Soil Regeneration

Improves moisture retention and soil biology over time.

Healthy organic soil held in hands with a green sprout

The Journey to Commissioning

A structured, high-precision path from waste audit to energy generation.

Site Assessment

Comprehensive waste audit, feedstock analysis, and topographical survey of the proposed site.

1

Engineering & Design

Customized plant blueprinting using 3D modeling and structural engineering for durability.

2

Construction & Install

Precision execution of civil work and installation of proprietary biogas reactors.

3

O&M Support

Post-commissioning training, biology management, and lifelong maintenance support.

4

Expert Insights

What is a biogas plant and how does it work?

A biogas plant converts organic waste into methane-rich gas through anaerobic digestion. Green Vikalp designs plants that take food, agricultural, and industrial organics, then recover energy, fertilizer and process water from the same system.

Which waste materials can be used for biogas and CBG production?

Our systems are optimized for cattle dung, agricultural residues, food waste, distillery spent wash, and press mud. These feedstocks are commonly used in India and can be blended for stable digestion and higher methane yield.

Can biogas be upgraded to Bio-CNG for vehicles and industrial use?

Yes. We offer biogas purification and compression systems that produce high-purity CBG suitable for transport fuel, industrial burners, or grid-quality energy applications.

How long does it take to install a biogas plant?

Typical project timelines range from 6 to 9 months, including site assessment, civil work, equipment installation, and commissioning. Actual delivery depends on site readiness, local approvals, and project scale.

What subsidies and financial incentives are available for a CBG or biogas plant?

Biogas and CBG projects in India may qualify for MNRE central-government support, plus state incentives. Green Vikalp helps document eligibility, prepare subsidy applications, and align project costs with approved frameworks.

What maintenance is required after installation?

Regular maintenance includes monitoring digester biology, checking pumps and valves, cleaning filters, and calibrating gas upgrading systems. Our O&M services ensure reliable performance and minimize downtime.

How much organic fertilizer can the plant generate?

Biogas plants produce nutrient-rich digestate that is processed into organic fertilizer. Output depends on feedstock volume, but most plants deliver fertilizer that can be used onsite or sold to farmers.

Is a biogas plant suitable for my industry or farm?

We evaluate your waste profile, energy needs, and site conditions. Ideal clients include farms, food processors, distilleries, hotels, municipalities, and industrial complexes with steady organic waste supply.

Ready to lead the sustainable transition?

Join the ranks of carbon-neutral leaders. Get a technical and commercial feasibility study for your facility today.

JDMSRK

Joined by 50+ industrial partners nationwide